How We Deliver Smart Factory Solutions
Dynamic state models that adapt to your manufacturing reality.
Our Approach: Drop In, Capture, Deploy
Drop In
Our dynamic state models integrate directly into your existing shop floor. No disruption to current operations - we learn how you actually work.
Capture
We capture real-world state: actual cycle times, downtime patterns, quality variations, and material flows. Reality, not theory.
Deploy
Roll any solution you need: OEE dashboards, predictive maintenance, quality control, or completely custom analytics.
See Dynamic State Models in Action
The demonstration below shows our models capturing real equipment states and driving live metrics. Watch parts flow through actual work center constraints - this isn't a simulation, it's how our models represent and respond to your shop floor reality.
Why This Matters
- Solutions work immediately - built on models that understand your reality
- No forcing your processes to fit rigid software frameworks
- Implementation in weeks, not months or years
The Result
- Smart factory capabilities that feel custom-built for your facility
- Models evolve continuously with your operations
- ROI visible often in weeks, not months
Flow: Real-Time Production Tracking
Our Flow model captures what each machine is making, how fast it's making it, and any downtime or anomalies. Once we have that state, we can mix and match features depending on what our customer needs:
- • Automate production recording and pacing
- • Track cycle times and throughput
- • Generate OEE in real time
- • Prompt operators for inputs or validation scans
- • Trigger label printing, component allocation, or ERP updates
The result: raw machine activity transformed into trusted production data without extra manual effort.
Learn more about FlowVerify: Packing and Validation
Our Verify model focuses on pack centers. It ensures every container, pallet, or sequence is correct for the customer and validated before it leaves the plant. Just like Flow, Verify can be tuned to match each customer's needs:
- • Enforce packing accuracy
- • Print the right labels, every time
- • Record production and containers into ERP
- • Support customer-specific sequencing and shipping
This means fewer errors, less rework, and stronger trust with end customers.
Learn more about VerifyAlign: Scheduling and Workbench
Our Align model manages production schedules. If you already have fine-grain scheduling in your ERP, we can consume it directly. If you need more support, we can provide a visual workbench where planners slot demand into work centers throughout the day.
And because not every plant runs the same way, Align can handle everything in between... from consuming a detailed ERP plan to pulling a simple XLSX from a shared drive. The result is a living plan that matches real production capacity and keeps teams aligned shift after shift.
Learn more about AlignBeacon: Turning Data Into Insights
Our Beacon tool takes the state changes captured in Flow and Verify, compares them with plans from Align, and generates insights. This can include:
- • OEE dashboards
- • Trend charts and time-series graphs
- • Digital twin visualizations
- • KPI tracking against planned vs. actual
But the real value isn't in another graphing library... those are trivial in 2025. The value is in our models, which by their very nature capture the data any visualization needs. Beacon simply layers on top to quickly provide whatever view the customer wants.
Learn more about BeaconWhy It Works: Tech + Experience
Our models are powerful, but the real impact comes from combining them with decades of experience in manufacturing IT and automation. We know how transactions should be captured, where operator prompts make sense, and how ERP integrations need to behave. That's why we can walk into a plant, understand the problem, and stand up solutions quickly.
We are engineers who know your industry inside and out. That shows in the solutions we deliver.
The Human Factor
Technology only works if people want to use it. That's why we put as much care into rollout as we do into design. We document, train, and support every deployment, recognizing that our tools impact real people on the shop floor and in the boardroom every day.
Our goal is to deliver solutions that are:
- • Intuitive for operators
- • Trusted by managers
- • Scalable for IT
- • Flexible enough to evolve with your factory
That's why our customers stay with us
The tech works and the people actually enjoy using it.
Ready to see dynamic state models in action?
Experience how our models capture your reality and deliver solutions that work from day one.
See It In Action